| Customization: | Available |
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| Application: | Aerospace Industry, Appliance Industry, Automotive Industry, Electronics Industry, Furniture Industry |
| Heating system: | Diesel, electric, gas, LPG |
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| Production Features: |
Characteristics of electrostatic equipment: With the distance of the hanging utensils, the electrostatic adhesion efficiency can reach 95% of the automatic painting operation, the color change is easy, the digital control paint supply is stable, accurate, reduce the pollution of the spraying operation, meet the latest environmental protection requirements, reduce the manual spraying Waste and management troubles.
The main products are disc type static DISK (hardware, water/oil wood) touch screen interface electrostatic automatic coating machine, automatic electrostatic painting equipment DISK, stable quality, suitable for painting of wood, hardware, plastic and other workpieces, can improve work efficiency, Improve the quality of spraying, save more than 40% of paint, save labor and reduce the occurrence of occupational diseases. Automatic painting equipment mainly includes: man-machine interface control cabinet, servo motor lift, pneumatic atomizing head, atomizing disc, DISK special gear pump, powder/liquid electrostatic spray gun and various Taiwan coating accessories. The main customers are wood products factory, hardware factory. (such as: hanger factory, furniture factory, hardware factory, plastic factory, bicycle factory, computer accessories, etc.) process plant complete plant coating line.
The hanging coating production line is suitable for all kinds of hanging products to carry out painting operations. The paint dust generated by spraying can be processed centrally, environmentally friendly and pollution-free, comply with national energy conservation and emission reduction requirements, and has high production capacity and reduced production personnel. Can save more than 30% of the paint. In an increasingly competitive environment, whoever makes technological innovation first can dominate the market.
Ω type electrostatic automatic coating machine in the process of spraying, the effective working area of the coated object can reach 0.8m-1.6m, and the steering device installed on the suspension line reaches 360 degree rotation during the spraying process, so that the paint is evenly adsorbed. In the product, the production capacity is 30% higher than that of the traditional coating machine, and the coating effect is also excellent, which is the machine of choice for large-capacity customers. With the hanging line operation, the paint utilization rate can reach more than 90%, the production capacity is increased, the labor is reduced, and the cost saving effect is achieved, and the quality of the spraying is stable, and the quality customer is easy to accept. At the same time, it can save space, reduce the emission of paint dust, and meet the requirements of national energy conservation and emission reduction.
| Suspension conveyor equipment Consist Of: |
The suspended conveyor chain system is an important part of the coating line and is responsible for conveying the product to different process points for surface treatment. The conveyor is generally of overhead type, which can freely choose the hoisting route and effectively utilize the space. It is mainly composed of chain rails, brackets, turning and lifting rails, driving devices, tensioning adjustment devices and lubrication devices.
The specific instructions are as follows:
1. Chain: The hanging conveyor line is moved by the chain in the track, and is combined with the chain by the spreader to take charge of the load. The structure is: there are vertical and horizontal rollers at each pitch, and the ball bearings for the longitudinal rollers that carry the load are used to reduce the frictional resistance during the migration.
2. Track: A unit that guides the chain to move up, down, left, and right, and is formed by steel plate.
3. Brackets: Most of the track brackets are divided into two types: one is light load reuse, which is the method of hanging from the floor of the floor, and the other is heavy load reuse, that is, the pillar support method, both methods use angle steel and Made of channel steel.
4. Turning and lowering track: The hanging conveying line is also called the universal chain conveyor. Therefore, the turning and lifting of the direction must be coordinated by the horizontal elbow and the lifting elbow.
5. Drive device: It is a crawler drive type, which is composed of a three-phase AC motor, a worm gear reducer, a transmission chain tension adjuster, a drive sprocket, a shear pin and a drive track chain.
6. Tension adjustment device: The hammer is naturally hammered when the chain is under load, and the pitch is extended during the wear and tear. For continuous smooth operation, the tension adjustment device is required to absorb the elongation of the chain. The device generally has a heavy hammer type and a screw type. And the spring type three ways, the rails can be mounted on the movable frame by sliding the rails, and the hammers, the screws, the springs and the like are slipped to achieve the purpose of adjusting the chain tightness.
7. Lubrication device: The frictional force of the chain will increase for a long time. In order to avoid the chain jam caused by excessive resistance, it is necessary to set up the fueling mechanism. It can be equipped with automatic oil dispenser to spray high temperature chain oil to ensure the chain is in the chain. Working in a good lubrication state.
| What is the DISK Spraying? |
In the DISK electrostatic coating equipment, when the paint passes through the charged disc, the disc rotates at a high speed to pry the paint out. At this time, the paint is electrostatically charged and mutually repelled via the charged particles, thereby causing the coating to further atomize. The finer particles are formed, and due to the principle of electrostatic adsorption, the paint lost during the spraying process is returned to the workpiece to form an electrostatic environment effect, so that in the production of high-quality coating effects, Reduce the paint loss rate during spraying operations, and fully realize the advantages of electrostatic coating.
DISK electrostatic coating equipment not only increases productivity, but also effectively reduces waste of coating costs. In terms of spray quality, high atomization coatings can be effectively produced by using high-atomization spray nozzles with high-torque twin-turbo pneumatic nozzles. The particles, in turn, achieve a uniform and smooth and fine spray effect, which significantly reduces the common orange peel phenomenon to provide a better coating quality.
| Product Pictures: |
| Application: |
Automatic spray paint line are widely used to the workpiece which will be achieve high efficicency ,high output,
Such as the TV shells, steel frame,Guita,Violin,cars parts,insulation bottle,Gas holder etc big product, it is not easy for worker to transfer.
Our Service
Pre-sales:
1. Offer professional advice and provide the best solution for the customer
2. According to customer's needs or requirements, Our engineer will offer the drawing and solution for you.
3. We will offer the competitive price according to the customer's solution
After-sales:
1. We will send the engineers for onsite installation, commissioning and operation training.
2. We will provide fault handing service and lifetime warranty.
3. We provide 1 year warranty for each machine.
4. We will contact you back periodically to learn machine conditions.
5. We also provide the service for further extension on your existing machine.
| Inside Size | 6000×3200×3000mm (LXWXH) |
| Wall panel | 1.5mm thick painted cold rolled steel sheet |
| Front open | 3200*3000mm(W*H),no door |
| Side door | 2 sets,size:800*2000mm(W*H) |
| Air Circulation System | 2 set of 7.5kw/set 4-72 A-type outlay motor fan.Each fan air flow capacity:10562*2m³/h ,air pressure:1673Pa,rotate speed:2900r/min |
| Recycling System | 7*2 units of filter cartridge,each filter size:324*600mm,with pulse shaking device. Air compressor pressure:0.4-0.6MPa,valve pressure:0.8Mpa |
| Lighting System | Ceiling Light: 8 units of anti-explosion lights |
| Control system | Electric control box, Power On/Off Control,Fan controls,Lighting Controls,Pulse controls,Emergen |
2.Powder coating oven specification
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Outside Size(mm) |
6300x3300x3100mm (LXWXH) |
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Inside size(mm) |
6000x3000x2800mm (LXWXH) |
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Wall panel |
Rock wool steel board,150 mm thick, anti-flame and heat-insulation |
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Pass type doors |
2 sets ,3000*2800m(W*H) |
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Fan |
1 set 5.5 kw high-temperatute fan,air flow capacity:9000m3/h Fan and burner box inner is 1.2 mm thick stainless steel,out is also 150mm thick rock wool panel to keep heat |
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Heating system |
1set of Riello FS34 natural gas burner,340000KCal/h max temp:250 ºC, heating time: 20-25 min (180-250ºC) |
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Control system |
Temperature alarm(With inductor in the oven) ,stop button,process setting system:could set baking time and temperature,when baking time arrive,stop automaticly |
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Total power |
5.5kw |
1) Pre-treatment system: Automatic Spraying pre-treatment and dipping pre-treatment are available;
2) Drying oven: Drying oven which drying the water after pre-treatment is designed according to customers' actual conditions.
3) Powder coating spray system: Automatic spray reciprocator, manual spray equipment and Semi-auto (Auto-spraying with manual repairing spraying) are for your choice;
4) Powder recycling system: Cyclone equipment and cartridge filters is customized and introduced according to actual requirement by customer;
5) Curing oven: Tunnel curing oven, bridge type curing oven, Electric power heating curing oven, Gas-heating curing oven, Diesel heating curing oven, High temperature, lower temperature curing oven is available for fitting your sole factory.
6) Conveying system: Various design according to different requirement by customer on the basis of customers' workpiece and output information.
7) Control system: PLC control, with or without touch screen
8) Spray gun and reciprocator
FAQ:
| 1. Purchase Service Ours coatinghas a specialized and efficiency working team. If you are new on the coating, some pictures or drawings of your products and workshop could be show to us will be appreciated , we will give you specialized suggestion of whole work . |
| 2. Shipping Service Ours coating has a specialized and independent department which just for shipping the buyer's goods .The workers know T/T, L/C Items well. All Exported documents could be made perfectly . Our company cooperates with the most famous shipping company in China also. They could provide the best and economic shipping ways to the buyer's port. |
| 3. Installation Services Installation Services are available with all our machines. Ours coating will dispatches technician to the Buyer's factory to install and trial operate the equipment. |
| 4.Clients' Training Services Our Company can accept the buyer send their own technician to our factory to learn how to operate machines. Also, training in the installation period is better acceptable. |
| 5.After Sales Service We provide one year of warranty period. Many spare parts will be prepared in the tool box together with machines. |
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