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The emergence of spraying robots has replaced the traditional spraying factory, which requires humans to wear protective clothing and masks and then spray with a spray gun. People will be tired and careless, and the spraying environment will be very bad. Working in the spray booth for a long time will cause certain harm to the human body. But after using a spray robot, you no longer need to consider this aspect. What are the advantages of spray painting robots?
1. Through the teaching trajectory parameters of spraying, the spraying robot can realize the spraying action well;
2. High spraying efficiency: Compared with manual spraying, robots are definitely faster on mechanical equipment. The spray painting robot does not need to rest throughout the day. Manual spraying is slow and fast, and there is time to eat and rest. The machine is different. It can be done just by giving it electricity;
3. High flexibility: The painting robot can be used for painting, and can complete product structures regardless of special planes, geometric structures, or products of different sizes and colors.
4. High product quality: The spraying trajectory of the spraying robot can be controlled the same for each product, so the spraying effect must be uniform. As long as the program is edited well, uniform high-quality product production can be guaranteed;
5. Save paint: In short, whether it is more accurate manual control of spraying or more accurate control of spray painting robot, which one can save paint;
6. Controllable parameters: spray more paint and less paint, which positions should be sprayed and which positions should be stopped. These parameters can be programmed. Moreover, the robot spray painting has high reliability, has an average long time without failure, and can work continuously for multiple shifts every day.
Compared with manual operation, spraying robots can ensure the performance and uniformity of the paint film through collaborative control, and can effectively avoid over-spraying, missed spraying and ineffective spraying. It is an intelligent machine that will not reduce the product qualification rate due to operating fatigue.
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Process Flow of Spray Painting
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| Dedusting--Spray the UV paint---UV curing. |
Robotic painting requires a very demanding dust-free environment, level 100K.
Then comes the dust removal and plasma treatment of the product. Finally, the parts are loaded manually or by robots to the spraying area. The selection of the robot in the spraying area should be based on the product size and workpiece requirements. For example, spraying car lampshades requires a robot with an arm length of about 1500mm. Whether it is Yaskawa, Kawasaki or ABB, they all have suitable professional spraying robots. It is important to choose explosion-proof robots.
Next is leveling drying and UV curing equipment. In order to ensure product quality, wind cutting equipment is required at the entrance and exit of the tunnel.
Generally, the coating thickness of UV paint is 8-15μm, and the thickness of internal anti-fog spray coating is 3-5μm.
Pre-sales:
1. Offer professional advice and provide the best solution for the customer
2. According to customer's needs or requirements, Our engineer will offer the drawing and solution for you.
3. We will offer the competitive price according to the customer's solution
After-sales:
1. We will send the engineers for onsite installation, commissioning and operation training.
2. We will provide fault handing service and lifetime warranty.
3. We provide 1 year warranty for each machine.
4. We will contact you back periodically to learn machine conditions.
5. We also provide the service for further extension on your existing machine.
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