Construction of Electroplating Production Lines for Zinc Nickel Copper Plating Chrome Plating

Product Description

 

Automatic Rack, Barrel and Reel-to-Reel Plating Lines

 

Product Description

 

Automatic Rack, Barrel and Reel-to-Reel Plating Lines
Electroplating or surface finish treatment has been widely adopted to produce a broad range of industrial coatin

gs for both decorative and functional applications. Electroplated nickel is used on integrated circuits, microprocessors, and connectors to produce high solderability and corrosion resistance. In addition, it helps prevent short circuits and improves electrical conductivity.

 

Our range of automated electroplating equipment includes rack, barrel, and reel-to-reel plating lines, which contain carriers and barrel moving solutions to increase process efficiency and productivity. All of our systems are equipped with PLC touchscreens that allow user control over initiating and managing dip time per tank, carrier transfer, and other processes.

 

We provide electroplating solutions and equipment to a wide range of global clientele who manufacture mobile phones, semiconductors, automotive components, consumer electronics, and PCBs. We have installed fully and semi-automated equipment lines for 143 clients at over 300 plants across the globe.

Spray paint machine -

Plate-on-Plastics | Applications | Processes
Plating on ABS Applications:

Home appliance parts including refrigerator and washing machine exterior parts such as trims, door grills, handles and buttons, and TV frames.
Automotive exterior and interior parts: trim, handles, emblems.
Electronics parts Plating on ABS Processes:Ni-Cr ABS Coating,Ni-3-Cr Plating,Ni-Au Plating,
ABS Plating with Direct Trivalent + Hexavalent Plating on PCB Applications:

Semiconductors
PCBs

Plating on PCB Processes:

Electroless Nickel Electroless Palladium Immersion Gold (ENEPIG)
Soft ENIG Process
Tin Process
Electroless Copper Process
ENEPIG Ni-Au
PATTERN Cu
ENAG Ni-Au
Electro Ni-Au
Pattern Copper Plating
Plate-Thru-Hole (PTH) Plating
Plate-on-Metal | Applications | Processes
Plating on Steel, Stainless Steel, Aluminum and Alloy Applications:

Automotive components: engine components, shafts, piston pins, shock absorbers, cylinders, brake pistons and gears, turbochargers, and fuel systems
Motorcycle: brake calipers and wheels
Razor blades

Plating on Metal Processes

Hard Chrome Anodizing
Electrolytic Zinc-Nickel
Electroless Nickel Plating: Nickel Chloride Base and Nickel Sulfate Base
Cu-Cu-Ni-Cr Plating

Other Surface Treatment Line Applications and Processes:

Desmear for PCB 
Plating on rubber for automotive wipers
We offer two types of solutions for electroless nickel plating, one with a nickel chloride base and the other with a nickel sulfate base. Electrolytic zinc-nickel and electroless nickel-plating solutions are used to plate on metals and are effective for corrosion protection.

Vertical Type Continuous Copper and Nickel Electroplating Line for HDI, FPC, and FPCB Coating
The vertical type continuous plating lines are fully automated and maintain strict thickness uniformity copper and nickel coating solutions. They are designed to be used with both insoluble and soluble anodes. Copper and nickel electroplating lines are frequently used for mass manufacturing pro

Spray paint machine -Nancy Xu:
Copper and nickel electroplating lines are frequently used for mass manufacturing production lines of integrated circuits, microprocessors, and connectors. For example, nickel plating is applied to FPCB insulation to minimize electric signal breakage by preventing whiskers.

 

Our exemplary clients who are currently using the vertical type Electroless Nickel Immersion Gold plating line include Korea Circuit, LG Innotek, Interflex, and Samsung Electronics.

 

The plating systems are enclosed with fire-resistant materials and the exhaust systems are connected to all chemical tanks to ensure a safe environment.

Automated Anodizing Hard Chrome Plating for Automotive Shafts and Piston Rods
Electroless nickel coatings are a popular anti-corrosion solution against salt and in harsh environments. They are used to protect the surfaces and extend the service life of crucial automotive components such as fuel systems, transmission parts, and engine components, which are affected by regular use and exposure to elevated temperatures.
In addition to electroless nickel plating, hard chrome anodizing is another popular surface treatment for crucial automotive parts such as shafts and piston rods. S&T Motiv, an automotive shock absorber manufacturer, uses our chrome plating line for surface treatment of piston rods.
Our hard chrome anodizing line is built with 3 main priorities: safety, saving, and easy maintenance. The line is equipped with remote monitoring systems using sensors and programmed alarms, that can be easily integrated with your existing Manufacturing Execution Systems. They gather and analyze real-time data about temperature, dipping time, electric currents, recipes, motors and actuators, and pumps, filters, and exhaust systems. Any abnormality in these monitored items triggers the alarms. In order to minimize downtime due to the alarms, the operator's HMI monitoring screen is integrated with a control system that analyzes the alarm history to prevent them and schedule maintenance in advance.
The filter housing is specially designed for easy maintenance using a combined residual sludge drain system with an Outlet-Inlet-Drain process. When the filter cartridge is being replaced the housing can be easily cleaned with water, which minimizes residual sludge and increases filtration efficiency.
At the bottom of our lines, we install leak sensors, with drip plates and leak detecting dikes underneath the entire line. We also offer the option of pull-type exhaust systems connected to the plating tanks, in addition to the push-type. These dual exhaust systems are monitored by digital sensors, which are installed by the enclosed

Spray paint machine -Nancy Xu:
which are installed by the enclosed door of the line. If the pressure falls below the setting point due to faulty exhaust systems, alarms are activated, and the door is shut with interlocks.

 

Product Application

 

Electroplating is an important surface treatment technology that is widely used in various fields.
Here are some main application areas:
1. Automotive manufacturing: Electroplating is used for coating the exterior components of cars such as body decorative strips and wheels, which not only enhances the appearance but also improves corrosion resistance. Additionally, electroplating is also used in automotive engine components to enhance the wear resistance and functionality of the parts
2. Electronics industry: In the production of electronic products, many key components require a precise electroplating process to protect them from corrosion or wear and to enhance their conductivity and other functional requirements. For example, the metal contact points on integrated circuit boards are usually treated with zinc plating or nickel to enhance the stability and reliability of the circuit.
3. Construction industry and hardware manufacturing: Various metal materials used in construction and industrial fields also need to be electroplated to improve their corrosion resistance and service life; at the same time, it can increase the glossiness and aesthetic effect of the surface to enhance the value and market competitiveness of the products. For instance, the surface treatment of door and window handles often uses electroplating technology to increase durability and visual appeal. In addition, advanced electroplating technologies and surface treatment methods are also frequently used in the processing and manufacturing of aerospace equipment parts to ensure the reliability and safety of the equipment, etc.

Related Products

 

 

Company Profile

 

 

Our Services

Pre-sales:

       1. Offer professional advice and provide the best solution for the customer

2. According to customer's needs or requirements, Our engineer will offer the drawing and solution for you.

3. We will offer the competitive price according to the customer's solution       

After-sales:

1. We will send the engineers for onsite installation, commissioning and operation training.

2. We will provide fault handing service and lifetime warranty.

3. We provide 1 year warranty for each machine.

4. We will contact you back periodically to learn machine conditions.

5. We also provide the service for further extension on your existing machine.

 

FAQ

FAQ
Is it safe to order from XINQINFENG? Yes,100% sure you are safe to order from us. XINQINFENG exported to many countries and we are the famous factory produce spray equipment more than 17 years in China.

How to delivery?
By sea for big order ,by courier for small order ,by airlines.

How to pay?
We accept the paypal ( but credit card not accepted),Western Union ,Bank transfer , money gram,etc.

Which model should I choose?
When spray specially metallic powders, according to your product shapes and the coating job details. For example, need to change colors often or only few colors, then choose the box feed unit or hopper feed unit. The small hopper unit is good for lab test or small work.

Can I customized the machines?
Yes, we are a professional team for powder coating equipments, Our technician will design for you specially according to your needs and your factory, workpiece etc information.

What should I offer if I want to customized the machine?
a. Your factory available for the equipment dimension by L x W x H
b. Your max workpiece or product weight and size by L x W x H
c. Your product surface condiation(with oil or dust?) and some pictures if possible
d. Your output capacity(for machine line)
e. Your industrial electric power in V-Phase-Hz.

Can you install for us?
Yes, we can install overseas for you. But the engineers overseas installation cost, round trip air tickets, accommodation, meals and transport charges are on the buyers.